Course Information
Root Cause Failure Analysis (RCFA)
Root Cause Failure Analysis
Course helps participants dieu tout failure co system, xac minh root cause and thiet ke action corrective action nham ngan failure tai dien.
Table of Contents
1. Course Introduction
Handle nhanh trieu chung can helps khoi phuc operations nhung khong ensure failure se khong lap lai. When du kien chua complete or ket luan dua tren gia dinh, action corrective action de di sai cause and tieu ton resources.
RCFA cung cap process collect bang chung, mo ta failure, analyze chuoi cause, kiem chung gia thuyet and identify root cause. Course ket hop the tool nhu 5 Whys, so do cause and analyze du kien shop floor.
The course“Root Cause Failure Analysis (RCFA)”by Masterskills is designed with a practical orientation. Participants practice Tren case failure to build action corrective action, phong ngua, assign responsibilities and co che xac nhan effectiveness after deploy.
2. Learning Objectives
- Differentiate trieu chung, cause directly, cause gop part and root cause.
- Collect, sap xep and check du kien lien quan to failure.
- Van dung tool appropriate to analyze chuoi cause.
- Xac minh root cause dua tren bang chung thay vi gia dinh.
- Build action corrective action and phong ngua gan with cause da identify.
- Monitor effectiveness action and standardization lessons learned to ngan tai dien.
3. Target Participants
- Engineers maintenance, production and technical Dieu tout the failure equipment, process or operations.
- Personnel quality, safety and improve Analyze loi, failure and action corrective action phong ngua.
- Production supervisor, shift leader and giam sat shop floor Need to organize collect du kien and coordinate handle failure.
- Can bo manage factory and truong bo phan Approval solution, resource allocation and monitor ngan ngua tai dien.
4. Course Content
Content duoc organize by process RCFA: Identify failure, collect du kien, analyze, xac minh cause, corrective action and maintain phong ngua.
PART 01Foundation Mindset RCFA
- Khai niem failure and root cause.
- Differentiate trieu chung, cause, hau qua.
- Mindset system in handle failure.
- Vong lap hoc hoi after moi failure.
- Mo hinh loi people and system.
- Nguyen tac khong do loi shift nhan.
- Case: May dung nhung chua clear cause.
- Group Discussion: Identify problem that.
PART 02Collect Du Kien Failure
- Identify scope failure need to analyze.
- Develop dong thoi gian dien bien failure.
- Phong van personnel lien quan directly.
- Collect hinh anh, ho so, thong so.
- Check shop floor before when ket luan.
- Classify du kien dinh tinh, dinh luong.
- Bieu template record du kien ban dau.
- Practice: Develop ho so failure template.
PART 03Tool Analyze Cause
- Method 5 Why truy tim cause.
- So do Fishbone by team yeu to.
- Cay loi FTA for failure phuc tap.
- Matrix cause and bang chung.
- Analyze Pareto team recurring defects.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Example: Loi quality xuat hien dinh ky.
- Exercise: Ve so do cause.
PART 04Xac Minh Root Cause
- Tieu chi identify cause goc.
- Differentiate cause directly, tiem an.
- Kiem chung cause bang bang chung.
- Loai bo gia dinh thieu basis data.
- Evaluate level impact cause.
- Xac nhan with doi operations lien quan.
- Case: Chon sai cause priority.
- Practice: Kiem chung chuoi 5 Why.
PART 05Build Action Corrective Action
- Translate cause into action cu the.
- Thiet ke solution ngan loi tai dien.
- Classify action ngan and dai han.
- Gan responsibilities, thoi han, resources.
- Risk assessment after when corrective action.
- Monitor hieu luc bang indicator appropriate.
- Template plan action CAPA.
- Exercise: Develop plan corrective action.
PART 06Maintain Van Hoa Phong Ngua
- Standardization lessons learned after moi failure.
- Update process, checklist, standard.
- Chia se tri thuc giua the bo phan.
- Build dashboard monitor failure.
- Hop rut kinh nghiem by dinh ky.
- Role manage in phong ngua.
- Action commitment: Improve in the workplace.
- Tong ket: Plan apply RCFA.
5. Training Methodology
Classes are delivered in small, learner-centered groups. Instructors provide concise input, then facilitate discussions, scenario-based practice, feedback, and reflection so participants can translate knowledge into practical workplace behaviors.
6. Class Information
| Expected Opening Date | Schedule | Training Hours | Location | Tuition Fee | Register |
|---|---|---|---|---|---|
| To be updated | Saturday – Sunday | VND 4,500,000 | Ho Chi Minh City | VND 4,500,000 | Register |
| To be updated | Monday – Thursday | VND 4,500,000 | Hanoi | VND 4,500,000 | Register |
Note:The opening schedule is tentative and may be adjusted based on the number of registered participants, class delivery conditions and the actual training plan. Masterskills will confirm the official schedule with participants before the opening date.
- Duration:2 days / 4 sessions; maximum 35 participants per class.
- Ho Chi Minh City:224 Dien Bien Phu, Ban Co Ward, Ho Chi Minh City.
- Hanoi:51 Le Dai Hanh, Hai Ba Trung Ward, Hanoi.
- Corporate In-House Training:Delivered at the office or factory; quotation depends on design scope, location and class size.
- Additional Costs:Instructor travel and accommodation costs are determined by the delivery location, if applicable.
7. Learning Materials & Certification
Participants receive copyrighted course materials developed by Masterskills, practical handouts, self-assessment templates and reference materials aligned with business situations.
10. Selected Clients
Masterskills has delivered a number of corporate training programs with content closely related to this course topic.
Risk Management and Information SecurityCompany CP AceCook Vietnam - Ho Chi Minh City
Industrial Maintenance Management (TPM)Company ABB Vietnam – Bac Ninh
Industrial Maintenance Management (TPM)Company ABB Vietnam - Bac Ninh
Industrial Maintenance Management - TPMCompany GoldCoin FeedMill Long An
Persuasive Negotiation SkillsTelecommunications Center MobiFone - Ho Chi Minh City
Industrial Maintenance Management - TPMSkypec Aviation Fuel Company - Ho Chi Minh City
Industrial Maintenance Management - TPMTan Son Nhat Airport - Ho Chi Minh City
Industrial Maintenance Management (TPM)Ha Tinh Petroleum Power Company - Ho Chi Minh City
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