Course Information
Total Productive Maintenance (TPM)
Total Productive Maintenance
Equip participants with the mindset, methods and practical tools to improve equipment reliability, reduce downtime and strengthen autonomous maintenance on the shop floor.
Table of Contents
1. Course Introduction
Total Productive Maintenance (TPM) is increasingly important as organizations need practical capability that connects strategy, daily execution and measurable results. Without a structured approach, teams often rely on experience alone, making outcomes inconsistent and difficult to sustain.
This course provides the concepts, tools and practice needed to strengthen TPM and maintenance productivity. Participants learn how to analyze current situations, select appropriate methods and apply them to realistic workplace cases.
The program is designed for practical application. Through discussion, exercises and guided reflection, participants build a clear action orientation and prepare to transfer learning into their own work environment.
2. Learning Objectives
- Explain the core principles and business value of TPM and maintenance productivity.
- Analyze current practices, gaps and risks related to tpm principles and business impact.
- Use practical tools and templates to apply equipment-loss analysis in workplace situations.
- Coordinate with relevant stakeholders and communicate expectations clearly during implementation.
- Handle common obstacles, deviations or resistance without losing focus on objectives.
- Build an action plan to apply, monitor and sustain improvements after the course.
3. Target Participants
- Plant Managers and Production Leaders Need to improve productivity, quality, equipment reliability and shop-floor operating discipline.
- Production, Maintenance and Engineering Supervisors Directly manage production lines, equipment, standards, abnormalities and improvement activities.
- QA, QC, IE, Lean and Continuous Improvement Staff Support data analysis, process improvement, standardization and cross-functional implementation.
- Team Leaders and High-Potential Production Staff Prepare for broader responsibility in production, maintenance or operational excellence roles.
4. Course Content
The six-part course content covers TPM principles and business impact, equipment-loss analysis, autonomous maintenance, planned maintenance coordination, abnormality control and safety and TPM implementation roadmap, moving from foundation to practical workplace application.
PART 01 Tpm Principles And Business Impact
- Define tPM principles and business impact and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
PART 02 Equipment-Loss Analysis
- Define equipment-loss analysis and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
PART 03 Autonomous Maintenance
- Define autonomous maintenance and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
PART 04 Planned Maintenance Coordination
- Define planned maintenance coordination and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
PART 05 Abnormality Control And Safety
- Define abnormality control and safety and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
PART 06 Tpm Implementation Roadmap
- Define tPM implementation roadmap and its role in TPM and maintenance productivity.
- Clarify key concepts, terms and expected outcomes.
- Identify common challenges and failure points in real work.
- Connect the module content with team performance and business results.
- Use a practical checklist or framework to analyze the situation.
- Review workplace examples and discuss lessons learned.
- Practice applying the method through a job-relevant case.
- Summarize key takeaways and actions for implementation.
5. Training Methodology
The class is delivered in small groups with a learner-centered approach. The instructor presents concise concepts, facilitates discussion, leads case practice, provides feedback and helps participants convert knowledge into applied workplace behavior.
6. Class Information
| Expected Opening Date | Schedule | Training Hours | Location | Tuition Fee | Register |
|---|---|---|---|---|---|
| To be updated | Saturday – Sunday | 08:30 – 16:30 | Ho Chi Minh City | VND 4,500,000 | Register |
| To be updated | Monday – Thursday | 18:00 – 21:30 | Hanoi | VND 4,500,000 | Register |
Note:The opening schedule is tentative and may be adjusted based on the number of registered participants, class delivery conditions and the actual training plan. Masterskills will confirm the official schedule with participants before the opening date.
- Duration:2 days / 4 sessions; maximum 35 participants per class.
- Ho Chi Minh City:224 Dien Bien Phu, Ban Co Ward, Ho Chi Minh City.
- Hanoi:51 Le Dai Hanh, Hai Ba Trung Ward, Hanoi.
- Corporate In-House Training:Delivered at the office or factory; pricing is based on design scope, delivery location and class size.
- Additional Costs:Instructor travel and accommodation costs are determined by the delivery location, if applicable.
7. Learning Materials & Certification
Participants receive copyrighted course materials prepared by Masterskills, practice handouts, self-assessment forms and reference materials aligned with business situations.
10. Representative Clients
Selected practical training programs with content close to this course topic that Masterskills has delivered for corporate clients.
Industrial Maintenance Management (TPM)Company ABB Vietnam - Bac Ninh
Industrial Maintenance Management (TPM)Company ABB Vietnam - Bac Ninh
Industrial Maintenance Management - TPMCompany GoldCoin FeedMill Long An
Industrial Maintenance Management - TPMCompany Nhien Lieu Hang Khong (Skypec) - Ho Chi Minh City
Industrial Maintenance Management - TPMCang Hang Khong Tan Son Nhat - Ho Chi Minh City
Industrial Maintenance Management (TPM)Company Dien Luc Dau Khi Ha Tinh - Ho Chi Minh City
Risk Management and Information SecurityJSC AceCook Vietnam – Ho Chi Minh City
Report and Email Writing SkillsCompany Xi Mang Ha Tien 1 - Tinh Long An
Ready to develop TPM and maintenance productivity capability for your team?
Masterskills experts are ready to advise on a Total Productive Maintenance (TPM) program aligned with your business objectives.

