Course Information
Lean Six Sigma Quality Management
Manufacturing and Maintenance Training
Help manufacturing teams strengthen lean six sigma quality management capability through practical tools, case-based learning and immediately applicable workplace action plans.
Table of Contents
1. Course Overview
Effective lean six sigma quality management requires more than isolated technical knowledge. Organizations need a structured approach that connects operating objectives, process discipline, people capability, data and cross-functional coordination.
The “Lean Six Sigma Quality Management” course helps participants understand core principles, apply practical tools and work through realistic manufacturing scenarios. The program is designed for managers, supervisors and professionals who need to convert knowledge into measurable workplace results.
Through discussions, case analysis, templates and applied exercises, participants learn how to identify issues, evaluate options, build action plans and sustain improvements in their own departments or production environments.
2. Learning Objectives
- Understand the role, principles and business value of lean six sigma quality management in manufacturing operations.
- Identify current process gaps, risks, waste and improvement opportunities in the workplace.
- Use relevant tools, indicators, templates and data to analyze problems and support decisions.
- Coordinate effectively across production, maintenance, quality, planning, warehouse and support functions.
- Develop feasible improvement actions aligned with safety, quality, productivity, cost and delivery objectives.
- Establish follow-up indicators and routines to sustain results after the training program.
3. Target Participants
- Production managers, supervisors and team leadersNeed to manage daily execution, performance, quality, cost and improvement on the shop floor.
- Production engineers, process engineers and technical specialistsUse tools and data to analyze problems, improve processes and support operational decisions.
- Quality, maintenance, planning, warehouse and supply-chain personnelCoordinate related processes that affect production stability and performance.
- Lean, Kaizen and operational excellence practitionersNeed practical methods to identify opportunities, implement improvements and sustain results.
4. Course Outline
The program is organized into practical modules that move from core concepts to tools, application, implementation planning and sustained improvement in lean six sigma quality management.
PART 01Overview of Lean Six Sigma
- Clarify the purpose, scope and expected outcomes of overview of lean six sigma.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
PART 02Identifying Waste and Value Streams
- Clarify the purpose, scope and expected outcomes of identifying waste and value streams.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
PART 03Measuring Process Performance
- Clarify the purpose, scope and expected outcomes of measuring process performance.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
PART 04Root Cause Analysis
- Clarify the purpose, scope and expected outcomes of root cause analysis.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
PART 05Designing and Implementing Solutions
- Clarify the purpose, scope and expected outcomes of designing and implementing solutions.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
PART 06Controlling Results and Scaling Improvements
- Clarify the purpose, scope and expected outcomes of controlling results and scaling improvements.
- Review key concepts, terminology, operating principles and business implications.
- Analyze current practices, common gaps and typical shop-floor challenges.
- Identify required data, process checkpoints, decision criteria and responsibility owners.
- Apply practical tools, templates and case-based exercises relevant to manufacturing operations.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Develop an implementation action plan that can be adapted to the participant’s workplace.
- Review lessons learned, improvement priorities and follow-up actions after training.
5. Training Methodology
Classes are delivered in small, learner-centered groups. Instructors provide concise input, then facilitate discussions, scenario-based practice, feedback and reflection so participants can translate knowledge into practical workplace behaviors.
6. Class Information
| Expected Start Date | Schedule | Class Hours | Location | Tuition Fee | Registration |
|---|---|---|---|---|---|
| To Be Announced | Saturday – Sunday | 08:30 – 16:30 | Ho Chi Minh City | VND 4,500,000 | Registration |
| To Be Announced | Monday – Thursday | 18:00 – 21:30 | Hanoi | VND 4,500,000 | Registration |
Note: The schedule above is provisional and may be adjusted based on enrollment, class arrangements and the actual training plan. Masterskills will confirm the official schedule with participants before the course begins.
- Duration: 2 days / 4 sessions; maximum 35 participants per class.
- Ho Chi Minh City: 224 Dien Bien Phu Street, Ban Co Ward, Ho Chi Minh City.
- Hanoi: 51 Le Dai Hanh Street, Hai Ba Trung Ward, Hanoi.
- Corporate in-house training: Delivered at the client’s office or factory; pricing depends on the design scope, location and class size.
- Additional costs: Instructor travel and accommodation costs are determined by the delivery location, where applicable.
7. Learning Materials & Certification
Participants receive proprietary course materials developed by Masterskills, practical handouts, self-assessment forms and reference materials aligned with real business situations.
10. Selected Clients
Masterskills has delivered a number of corporate training programs with content closely related to this course topic.
Corporate Training ProgramCompany TAKAKO Vietnam – Binh Duong
Corporate Training ProgramCompany JSC AceCook Vietnam – Ho Chi Minh City
Corporate Training ProgramCompany ABB Vietnam – Bac Ninh
Corporate Training ProgramCompany Son Ha - Ho Chi Minh City
Corporate Training ProgramCompany ABB Vietnam - Bac Ninh
Corporate Training ProgramCompany GoldCoin FeedMill Long An
Corporate Training ProgramCompany Aviation Fuel (Skypec) - Ho Chi Minh City
Corporate Training ProgramTan Son Nhat Airport – Ho Chi Minh City
Ready to develop lean six sigma quality management capability for your team?
Masterskills experts are ready to advise on a Lean Six Sigma Quality Management program aligned with your organization’s objectives.
