Course Information
Material Flow Management from Warehouse to Production
Material Flow Management from Warehouse to Production
Helps coordinate warehouse-plan-production to materials duoc prepare, issuance, van translate and control dung nhu cau at point of use.
Table of Contents
1. Course Introduction
Day line can dung du warehouse van con hang neu materials khong duoc prepare dung ma, right quantity, right time or khong duoc van translate to right location use.
The course“Material Flow Management from Warehouse to Production”Focuses into doan operations internal from nhu cau materials, prepare and issuance to van translate, handover, line-side inventory and thu hoi surplus materials.
Participants practice Thiet ke material flow and thong tin, identify control point, reduce motion-waiting and improve coordinate giua warehouse, plan, quality and production.
2. Learning Objectives
- Mo ta dong materials, chung from and thong tin from warehouse to point of use in production.
- Translate production plan and BOM into nhu cau prepare, issuance by shift.
- Standardization process warehouse issuance, handover, internal toutnsportation and xac nhan at line.
- Aroutnge diem dat materials and phuong thuc issuance appropriate with nhip production.
- Control line-side inventory, materials thua thieu, wrong item code and the abnormality quality.
- Measure thoi gian, warehouseang how to, muc phuc vu and improve material flow continuous.
3. Target Participants
- Employees, team leader and manage materials warehouseResponsible for prepare, warehouse issuance, handover and control ton.
- Employees issuance and logistics internalDirectly van translate materials to the khu vuc production.
- Personnel plan, scheduling and giam sat productionCoordinate nhu cau, progress and response when thieu materials.
- Personnel quality, IE, Lean and improveStandardization control point and reduce waste in dong materials.
4. Course Content
The content follows Hanh trinh practical of materials: Identify nhu cau, prepare, issuance, van translate, control at line and improve dong chay.
PART 01Tong Throughn Material Flow Warehouse Production
- Khai niem material flow in production.
- Role materials with production progress.
- Dong materials, chung from, thong tin.
- Connect warehouse, plan, production, quality.
- Rui ro common when issuance materials.
- Objectives right type, in the right quantity, on time.
- Case: Chuyen dung do thieu materials.
- Discussion: Bottleneck materials hien at.
PART 02Hoach Dinh Nhu Cau And Material Prepaouttion
- Analyze current practices, common gaps and typical shop-floor challenges.
- Doc standard consumption BOM and production order.
- Identify so luong need to cap by shift.
- Check inventory before when issuance.
- Discuss risk points, coordination requirements and control mechanisms across departments.
- Material prepaouttion by production schedule.
- Exercise: Tinh nhu cau materials for line.
- RevIEw: Loi material prepaouttion common.
PART 03Process Issuance And Handover Materials
- Tiep nhan request issuance hop le.
- Check ma hang, so luong, tinh trang.
- Compliance FIFO, FEFO when warehouse issuance.
- Record chung from warehouse issuance complete.
- Ban giao materials co xac nhan clear.
- Coordinate warehouse and production when lech so.
- Case: Cap nham material code for line.
- Practice: Thiet ke checklist handover materials.
PART 04Internal Toutnsportation And Aroutnge At Chuyen
- Establish tuyen internal toutnsportation hop ly.
- Reduce thoi gian cho, motion, tim kiem.
- Sap xep materials at point of use.
- Standardization khu vuc cho, cap, tra materials.
- Apply Kanban ho tro luong keo.
- Control safety when van translate materials.
- Role play: Handle materials giao tre.
- Exercise: Ve luong motion materials.
PART 05Control Ton Materials At Production
- Monitor ton materials at line each shift.
- Control hao hut, scrap, tra du.
- Identify materials thieu, thua, sai vi tri.
- Reconcile use practical with standard consumption.
- Managers materials work-in-process giua cong doan.
- Report deviation materials kip thoi.
- Case: Surplus materials lon after production.
- Practice: Develop toutcking sheet materials line.
PART 06Improve Material Flow And Reduce Waste
- Monitor KPI issuance materials dung han.
- Analyze cause thieu materials lap lai.
- Review lessons learned, improvement priorities and follow-up actions after training.
- Optimize frequency issuance by nhu cau.
- Standardization process warehouse to production.
- Improve coordinate bang hop scheduling ngan.
- Exercise: Develop plan improve material flow.
- Tong ket: Commitment manage materials effectiveness.
5. Training Methodology
Classes are delivered in small, learner-centered groups. Instructors provide concise input, then facilitate discussions, scenario-based practice, feedback, and reflection so participants can translate knowledge into practical workplace behaviors.
6. Class Information
| Expected Opening Date | Schedule | Training Hours | Location | Tuition Fee | Register |
|---|---|---|---|---|---|
| To be updated | Saturday – Sunday | VND 4,500,000 | Ho Chi Minh City | VND 4,500,000 | Register |
| To be updated | Monday – Thursday | VND 4,500,000 | Hanoi | VND 4,500,000 | Register |
Note:The opening schedule is tentative and may be adjusted based on the number of registered participants, class delivery conditions and the actual training plan. Masterskills will confirm the official schedule with participants before the opening date.
- Duration:2 days / 4 sessions; maximum 35 participants per class.
- Ho Chi Minh City:224 Dien Bien Phu, Ban Co Ward, Ho Chi Minh City.
- Hanoi:51 Le Dai Hanh, Hai Ba Trung Ward, Hanoi.
- Corporate In-House Training:Delivered at the office or factory; quotation depends on design scope, location and class size.
- Additional Costs:Instructor travel and accommodation costs are determined by the delivery location, if applicable.
7. Learning Materials & Certification
Participants receive copyrighted course materials developed by Masterskills, practical handouts, self-assessment templates and reference materials aligned with business situations.
10. Selected Clients
Masterskills has delivered a number of corporate training programs with content closely related to this course topic.
Production Supervision Skills - TWI (Training Within Industry)Company Co., Ltd. Molex Vietnam - Ho Chi Minh City
Production ManagementJSC Steel Builder Vietnam - Ho Chi Minh City
Communication Skills for Production TeamsCompany Dopla Chau A - Vung Tau
Production Management Chuyen NghiepCompany GoldCoin FeedMill Long An
Production Supervision Skills - TWI (Training Within Industry)Company Co., Ltd. Nature Foods - Dong Nai Province
Seven Quality Management ToolsCompany TAKAKO Vietnam – Binh Duong
Warehouse ManagementCompany Friesland Campina – Ha Nam
Creative Thinking SkillsCompany Industrial Spindex – Hanoi
Ready to develop Managers material flow from warehouse to production capability for your team?
Masterskills experts are ready to advise on a Material Flow Management from Warehouse to Production program aligned with your business objectives.

